INFRASTRUCTURE
We have a well-developed infrastructure with an in-house laboratory equipped with all modern testing instruments such as Optical Emission Spectrometer, Ultrasonic Testing Machine and Magnetic Particle Testing Device etc. We are in a strong position to offer our clients the widest range of cast and machined components.
Melting:
- 500 kg/250 kw Electro them Induction Furnace.
- 300 kg/250 kw Electro them Induction Furnace.
- Tea spout ladles upto 550 kg capacity.
Moulding:
- 500 kg High Speed sand mixer. - 2 No.
- 100 kg core sand mixer - 1 No
- Continuous Sand Mixer: 30MT/Hr.-1No.
- Continuous Sand Mixer: 10MT.Hr.-1No.
- Sand Reclamation Unit: 8MT/Hr.-1No.
- Sand systems: Alkaline Phenolic (2 Part)
- Dust Collectors: 4 Dust Collectors from DISA make for pollution risk free in the foundry.
Capabilities:
- Capacity: 400 MT/Month
- Weight Range: 25 kgs. - 3400 kgs. single piece wt.
- Maximum Size: 2500mm x 2000mm
- Area under Crane: 12,500 Sq.m (Total area: 20,400 Sq.m)
- EOT Cranes: 16 Nos.(Ranging from 1MT to 15MT)
- Max.Lifting Capacity: 15 MT
- Stand by power: 250 KVA Greaves DG Set
- Weigh Scales: Weighing scales of capacity 0.5 MT, 1MT, SMT & 60 MT (Weight bridge) are available.
- Compressor Capacity: KAESAR make compressor is avalable with capacity to supply the operating pressure 6-7 bars for pneumatic conveying / other applications.
Moulding Process controlled by our Sand Laboratory:
- Our Mold and Core Shop sand laboratory conducts a variety of tests for resin bonded sand such as tensile test, LOI and grain size (AFS no.) to ensure quality.
Laboratory:
- Spectrometer with 36 elements with Nitrogen of Oxford instruments of Germany & Microscope, UTS machine 400 Ton.
Metal Cast:
- Carbon steel, Low alloy steel, Corrosion resistant steel, Ni - hard, HI - Chrome alloy, Manganese steel casting & as per customer requirement.
Heat Treatment:
- 2 ton/batch bogie heart oil fired furnace with automatic temp controller and recorder. Water quenching facility of 10000 litre capacity.
Pattern Making:
- Manual Process: Well equipped pattern shop for wooden/metallic patterns.
- Storage Capacity: Sufficient space of storage for more than 5000 patterns.
Methoding:
- We have AutoCAST-X simulation software programme for checking feeding and solidification of casting.
Fettling:
- Swing frame grinder - 2 Nos, Pedestal grinding - 2 Nos, Pneumatic chipper, Angle grinders, Pneumatic die grinders, 600 Amps welding transfromer - 2 Nos. 48'' Double door shot blasting.
Capacity:
- 1220 tons per annum.